Phenol

What is Phenol?

Phenol, also known as carbolic acid or phenic acid, is an organic compound with the chemical formula C₆H₅OH. In its pure form, phenol appears as white or clear needle-like crystals. It solidifies at around 41°C and can be liquefied by adding a small amount of water (2 parts water to 23 parts phenol). When exposed to air and light, phenol tends to discolour, turning pink or red—a process accelerated by impurities or alkaline substances.

Phenol has a distinct sweet, medicinal, or tar-like odour. It is mildly acidic but must be handled with care due to its corrosive nature and potential to cause burns. Historically extracted from coal tar, phenol is now produced on a large industrial scale—approximately 7 billion kg annually—primarily derived from crude oil.

What is Phenol used for?

Phenol serves as a general disinfectant and a chemical reagent in various processes. It plays a key role in manufacturing artificial resins, pharmaceuticals, dyes, and organic compounds used in both medical and industrial applications. Additional uses include the production of:

  • Fertilisers
  • Explosives
  • Paints and paint removers
  • Textiles
  • Synthetic resins and rubber adhesives
  • Coke (a fuel derived from coal)

The largest application of phenol is in the production of phenolic resins, which are used in adhesives for plywood, construction materials, automotive parts, and household appliances. It is also an intermediate in the manufacture of caprolactam (used to produce nylon) and bisphenol A (used in epoxy and other resins).

Phenol plays a key role in the production of explosives.

Sources of Emission & Routes of Exposure

Source of Emission

  • Industrial sources:

Phenol is found in oil refinery waste, as well as in the by-products of coal gasification and metallurgical coke production. It may be released into the environment through discharges from oil refineries, coal conversion plants, or municipal waste treatment facilities.

  • Diffuse sources:

Phenol can be released as a vapour from both natural and man-made sources, especially areas contaminated by phenol-containing substances.

  • Natural sources:

It is naturally present in animal waste and decomposing organic matter.

  • Consumer products:

Phenol is found in:

  • Agricultural chemicals
  • Household disinfectants and antiseptics
  • Hard surface cleaners
  • Lubricants and automotive products
  • Paint and varnish removers
  • Pharmaceutical products
  • Furniture coatings (e.g., wood office surfaces)

Routes of Exposure

Humans may be exposed to phenol through:

  • Inhalation
  • Ingestion
  • Skin or eye contact
  • Absorption through the skin

Health Effects

Acute Effects

Phenol is highly irritating to the skin, eyes, and mucous membranes. Acute exposure can result in symptoms such as:

  • Irregular breathing
  • Muscle weakness or tremors
  • Loss of coordination
  • Convulsions or coma
  • Respiratory arrest (at lethal doses)

Animal studies show phenol has high acute toxicity, particularly through oral exposure.

Chronic Effects

Chronic exposure in humans has been linked to:

  • Anorexia
  • Weight loss
  • Diarrhoea
  • Dizziness (vertigo)
  • Dark urine
  • Liver and blood abnormalities
  • Muscle pain and weakness
  • Liver enlargement and elevated liver enzymes
  • Cardiac arrhythmias

Skin contact over time can cause inflammation and necrosis. In animals, long-term inhalation has resulted in effects on the nervous system, lungs, heart, liver, and kidneys.

  • EPA Reference Dose (RfD): 0.6 mg/kg/day
  • Provisional Reference Concentration (RfC): 0.006 mg/m³

Reproductive/Developmental Effects

There is no human data regarding reproductive or developmental effects of phenol. However, animal studies have shown:

  • Reduced foetal body weight
  • Developmental delays
  • Increased maternal mortality
  • Decreased maternal weight gain

Cancer Risk

There is limited evidence linking phenol exposure to cancer in humans. Some studies in occupational settings found small, non-significant increases in certain cancers, though not directly attributed to phenol.

Animal studies have shown:

  • No tumours from oral exposure
  • Possible tumour-promoting effects from dermal exposure

EPA classification:

  • Group D – Not classifiable as to human carcinogenicity due to insufficient data.

Safety

First Aid Measures

Eye Contact:

If phenol gets into the eyes, remove contact lenses if present. Rinse eyes immediately with plenty of water for at least 15 minutes, keeping eyelids open. Cold water may be used. Seek medical attention immediately.

Skin Contact:

In case of skin exposure, flush the affected area with plenty of water for at least 15 minutes while removing contaminated clothing and shoes. Cold water may be used. Apply an emollient to soothe the irritation. Wash clothing and clean shoes before reuse. Get medical attention immediately.

Serious Skin Contact:

Wash thoroughly with disinfectant soap, apply antibacterial cream, and seek immediate medical attention.

Inhalation:

If inhaled, move the individual to fresh air. If the person is not breathing, administer artificial respiration. If breathing is difficult, give oxygen. Seek immediate medical attention.

Serious Inhalation:

Evacuate the person to a safe area. Loosen tight clothing (collar, tie, belt, waistband). If the person is not breathing, perform mouth-to-mouth resuscitation and administer oxygen. Seek medical help immediately.

Ingestion:

If swallowed, do not induce vomiting unless directed by medical personnel. Never give anything by mouth to an unconscious person. Loosen tight clothing. Seek medical attention immediately.

Fire Hazard Data

Phenol is combustible at high temperatures and flammable in the presence of open flames or heat. It is not flammable in the presence of shocks, oxidizers, reducers, combustible materials, organic materials, metals, acids, or alkalis.

  • For small fires, use dry chemical powder.
  • For larger fires, use water spray, fog, or foam.
  • Do not use water jets, as they may spread the fire.

Engineering Controls and Personal Protection

Engineering Controls

Use exhaust ventilation or other engineering measures to maintain airborne vapour concentrations below threshold limits. Ensure that eyewash stations and safety showers are accessible near the work area.

Personal Protective Equipment

The following PPE (personal protective equipment) is recommended when handling phenol:

  • Face shield
  • Full protective suit
  • Vapour respirator (certified/approved type)
  • Chemical-resistant gloves
  • Boots

In case of a large spill, wear:

  • Splash goggles
  • Full protective suit
  • Vapour respirator
  • Boots
  • Gloves
  • A self-contained breathing apparatus (SCBA) to avoid inhalation of vapours

Note: The recommended protective clothing might not be sufficient in all situations. Consult a specialist before handling phenol to ensure appropriate safety measures are in place.

Regulation

United States

  • OSHA: The current Occupational Safety and Health Administration permissible exposure limit (PEL) for phenol is 5 ppm (19 milligrams per cubic metre (mg/m³) as an 8-hour time-weighted average (TWA) concentration. In addition, the OSHA PEL bears a "Skin" notation, which indicates that the cutaneous route of exposure (including mucous membranes and eyes) contributes to overall exposure [29 CFR 1910.1000, Table Z-1].
  • NIOSH: The National Institute for Occupational Safety and Health has established a recommended exposure limit (REL) for phenol of 5 ppm (19 mg/m³) as a TWA for up to a 10-hour workday and a 40-hour workweek and a short-term exposure limit (STEL) of 15.6 ppm (60 mg/m³) for periods not to exceed 15 minutes. NIOSH also assigns a "skin" notation to phenol [NIOSH 1992].
  • ACGIH: The American Conference of Governmental Industrial Hygienists has assigned phenol a threshold limit value (TLV) of 5 ppm (19 mg/m³) as a TWA for a normal 8-hour workday and a 40-hour workweek. The ACGIH also assigns a "Skin" notation to phenol [ACGIH 1994, p. 29].
  • EPA: The Environmental Protection Agency has determined that exposure to phenol in drinking water at a concentration of 6 milligrams per litre (mg/L) for up to 10 days is not expected to cause any adverse effects in a child. A lifetime exposure to 2 mg/L phenol in drinking water is not expected to cause any adverse effects.
  • FDA: The Food & Drugs Administration has determined that the phenol concentration in bottled drinking water should not exceed 0.001 mg/L.

Australia

  • Safe Work Australia has established a maximum 8 hour time-weighted average (TWA) of 1 ppm (4 mg/m³).

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