Methyl Isobutyl Ketone

What is Methyl Isobutyl Ketone?

Methyl isobutyl ketone (MIBK) is the organic compound with the formula (CH3) 2 CHCH2 C(O)CH3. It is a colourless liquid with a faint odour like camphor. Methyl isobutyl ketone is a flammable liquid. It is partially soluble in water.

What is Methyl Isobutyl Ketone used for?

Methyl isobutyl ketone (MIBK) is a solvent used in various industries, including:

  • Manufacturing: Paints, rubbers, pharmaceuticals, and machinery.
  • Semiconductor & Fragrance Industry: Used in chip production and perfumes.
  • Pesticides & Dry Cleaning: Previously used in agriculture and cleaning.
  • Uranium Extraction: Plays a role in refining processes.
Methyl isobutyl ketone (MIBK) is used as a solvent in perfumes.

In the Environment

MIBK emissions from industrial sources can lead to low-level atmospheric concentrations near the source. However, due to its short lifespan in the air, MIBK generally remains within the area where it is released.

Soil & Water: MIBK does not bind well to soil and can move through it, potentially reaching groundwater. It dissolves in water and evaporates quickly when exposed to air.

Breakdown: In the air, MIBK degrades into acetone, formaldehyde, and 2-methylpropanal. In soil and water, bacteria help break it down.

Toxicity: MIBK has slight short-term toxicity to aquatic life and is highly toxic to birds. Long-term effects on aquatic life are minor. It does not bioaccumulate.

Sources & Routes of Exposure

Sources of Exposure

  • Industry Sources: Found in chemical, rubber, pharmaceutical, and semiconductor industries. Also used in paint, varnish, and lacquer manufacturing.
  • Diffuse Sources: Found in household and commercial paints, varnish removers, and dry cleaning products.
  • Natural Sources: Present in oranges, grapes, and vinegar.
  • Transport Sources: No known mobile emissions.
  • Consumer Products: Found in paints, varnishes, insecticides, household cleaners, lubricants, dyes, shoe polish, and wood furniture coatings.

Routes of Exposure

  • Workplace Exposure: Inhalation of vapours or contact with skin and eyes.
  • General Public Exposure: Mainly through inhalation and dermal contact from consumer products containing MIBK-contaminated surfaces.

Health Effects

Acute Exposure

  • Can cause eye and throat irritation, weakness, headache, nausea, dizziness, vomiting, and loss of coordination.
  • High exposure can lead to narcosis.
  • Animal studies show low toxicity by inhalation and skin contact, but moderate toxicity when ingested.

Chronic Exposure

  • Long-term workplace exposure may cause nausea, headaches, eye irritation, weakness, insomnia, and slight liver enlargement.
  • Animal studies show lethargy and increased liver and kidney weights after long-term exposure.
  • EPA has calculated a provisional Reference Concentration (RfC) of 0.08 milligrams per cubic metre for methyl isobutyl ketone based on liver and kidney effects in rats.
  • EPA has calculated a provisional Reference Dose (RfD) of 0.08 milligrams per kilogram body weight per day (mg/kg/d) based on lethargy and liver and kidney effects in rats.

Reproductive/Developmental Effects

  • No data available for humans.
  • In animal studies, maternal toxicity and neurological effects were observed, along with increased liver and kidney weights in foetuses.

Cancer Risk

  • No available data on cancer effects in humans or animals.
  • EPA Classification: Group D (not classifiable for human carcinogenicity).

Safety

First Aid Measures

  • Eye Contact: Flush with running water for 15 minutes. Do not use ointments. Seek medical attention.
  • Skin Contact: Wash with water and non-abrasive soap. Cover irritated skin with an emollient. Seek medical attention if irritation persists.
  • Serious Skin Contact: Wash with disinfectant soap, apply an antibacterial cream, and seek medical help.
  • Inhalation: Move to fresh air. Seek immediate medical attention.
  • Serious Inhalation: Evacuate to a safe area, loosen clothing, provide oxygen if breathing is difficult. Perform CPR if necessary and seek medical attention.
  • Ingestion: Do not induce vomiting. Check for tissue damage in the mouth. Seek immediate medical attention.

Fire Information

  • Flammable! Auto-ignition temperature: 460°C (860°F).
  • Flashpoints: Closed cup 14°C (57.2°F), open cup 23°C (73.4°F).
  • Extinguishing Methods:
    • Small fires: Use dry chemical powder.
    • Large fires: Use alcohol foam, water spray, or fog.

Exposure Controls & Personal Protection

Engineering Controls

  • Ensure proper ventilation to keep vapour levels below exposure limits.
  • Eyewash stations and safety showers should be nearby.

Personal Protective Equipment (PPE)

  • Basic Protection:
    • Splash goggles
    • Lab coat
    • Vapour respirator (certified or approved)
    • Gloves
  • In Case of Large Spills:
    • Full protective suit
    • Self-contained breathing apparatus
    • Gloves, boots, and splash goggles
    • Consult a specialist before handling large amounts.

Regulation

United States

Exposure LimitLimit ValuesHE CodesHealth Factors and Target Organs
OSHA Permissible Exposure Limit (PEL) - General Industry
See 29 CFR 1910.1000 Table Z-1
100 ppm
(410 mg/m3) TWA
HE7Dizziness, headache, weakness
Target organs: Brain, central nervous system
HE8Narcosis, coma
HE16Eyes, nose, throat, and respiratory irritation; burning eyes
OSHA PEL - Construction Industry
See 29 CFR 1926.55 Appendix A
100 ppm
(410 mg/m3) TWA
HE7Dizziness, headache, weakness
Target organs: Brain, central nervous system
HE8Narcosis, coma
HE16Eyes, nose, throat, and respiratory irritation; burning eyes
OSHA PEL - Shipyard Employment
See29 CFR 1915.1000 Table Z-Shipyards
100 ppm
(410 mg/m3) TWA
HE7Dizziness, headache, weakness
Target organs: Brain, central nervous system
HE8Narcosis, coma
HE16Eyes, nose, throat, and respiratory irritation; burning eyes
National Institute for Occupational Safety and Health (NIOSH) Recommended Exposure Limit (REL)50 ppm 
(205 mg/m3) TWA
HE7Dizziness, headache, weakness
Target organs: Brain, central nervous system
HE8Narcosis, coma
HE16Eyes, nose, throat, and respiratory irritation; cough; burning eyes
75 ppm
(300 mg/m3) STEL
HE16Skin irritation, dermatitis
American Conference of Governmental Industrial Hygienists (ACGIH) Threshold Limit Value (TLV)(2009)20 ppm
(82 mg/m3) TWA75 ppm
(307 mg/m3) STELA3, BEI
HE7Dizziness, headache, weakness
Target organs: Brain, central nervous system
HE8Narcosis, coma
HE16Eyes, nose, throat, and respiratory irritation; burning eyes
CAL/OSHA PELs50 ppm
(205 mg/m3) TWA75 ppm
(300 mg/m3) STEL
  

Australia

Safe Work Australia has set a Time Weighted Average (TWA) concentration for methyl isobutyl ketone for workers of 50 parts per million over an eight hour workshift.

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